10 Best Hand Sanders 2025 in the United States

The Milwaukee Electric Tools 2648-20 M18 Random Orbit Sander is a battery-powered sander that operates on 18 volts, making it highly portable and convenient for jobs where a power outlet might not be readily available. The fine grit type and lightweight design at only 2 pounds make it easy to handle and control, which enhances its ergonomic design.

Its compact dimensions (11 inches long, 6 inches wide, and 7 inches high) make it suitable for tight spaces and detailed work. The absence of included batteries means an additional purchase may be necessary unless you already own compatible Milwaukee batteries.

This sander would be particularly beneficial for users looking for a portable and easy-to-use option for various sanding tasks.

The Milwaukee 2531-20 12V Brushless Cordless Orbital Detail Sander is a versatile and lightweight tool, ideal for users who need a portable, battery-powered sander. Weighing just 1.3 lbs, it's easy to handle and reduces user fatigue during extended use. Its compact dimensions make it suitable for detailed work, such as sanding in tight spaces or on intricate surfaces.

The 1.5mm orbit diameter helps in providing a smooth finish while the variable speed trigger and four-speed settings offer control for different sanding tasks. An LED light further aids in visibility, which is useful for precision work. However, it’s important to note that this model does not come with batteries, which must be purchased separately.

The sander includes useful accessories like nine mesh sanding sheets, a sponge interface pad, and a pad saver, making it a ready-to-use package for various applications. This sander is particularly good for DIY enthusiasts or professionals looking for a reliable and cordless option, though the cost and additional purchase of batteries should be considered.

The Makita XOB01Z 18V LXT Lithium-Ion Cordless 5" Random Orbit Sander is designed for those seeking convenience and efficiency in their sanding tasks. Its cordless design, running on an 18V Lithium-Ion battery, allows for greater mobility and ease of use without being tethered to a power outlet. This sander features three speed settings (7,000/9,500/11,000 OPM), which make it versatile for different sanding needs and can help in achieving a fast, medium, or slow finish. The one-touch electronic speed control switch adds to its user-friendly design, allowing quick adjustments without interrupting your work.

The large 1/8" random orbit action is engineered to deliver fast sanding and a swirl-free finish, which is beneficial for a smooth and even result. At 2.9 pounds, it is relatively lightweight, making it easier to handle for extended periods without causing strain. The ergonomic design further enhances comfort during use. It includes a dust bag for better dust collection, helping to keep your workspace cleaner.

However, there are some drawbacks. The sander is sold as a tool only, meaning the 18V battery and charger are not included, which might be an additional cost if you don't already own compatible batteries. Additionally, while the dust collection system helps in managing the debris, it might not be as efficient as some higher-end models with more advanced dust extraction systems. The medium grit supplied (36 grit) might also necessitate purchasing additional sanding pads for more specific tasks. In conclusion, the Makita XOB01Z is a strong performer in the hand sander category, especially for users who value cordless convenience and need a versatile tool for different sanding jobs. Its ease of use and ergonomic design make it suitable for both DIY enthusiasts and professionals, provided they are prepared to invest in the necessary batteries and charger.